Product Description
1. Technical Parameters
| NO. |
Item |
Technical Parameter |
| 1 |
Whole line design efficiency |
Aluminum shell 40135:1500 PCS /H |
| 2 |
Acceptance blueprint |
Aluminum housing 40135
Module model: to be determined |
| 3 |
Electric source |
AC220VAC / 380VAC 50 HZ (Voltage fluctuation range: ±10%) |
| 4 |
Air source |
0.6MPa;1200L/Min |
| 5 |
Work rate |
35KW |
| 6 |
yield |
99%(excluding bad incoming materials) |
| 7 |
Operation rate of the whole line |
≥90% |
| 8 |
Equipment footprint |
L14m *W5.5m * H2.5m (final delivery shall prevail) |
| 9 |
Plant load requirement |
400KG/M2 |
2.Whole line Layout
3.Equipment List
| NO. |
Section |
Equipment |
Power source |
Air source |
Units |
Quantity |
| 1 |
Cell
Section |
Cell feeding\sorting |
220V;5KW |
0.6MPa;300L/Min |
PCS |
1 |
| 2 |
CCD polarity test |
220V;1KW |
|
PCS |
1 |
| 3 |
Laser welding |
380V;10KW |
0.6MPa;100L/Min |
PCS |
2 |
| 4 |
Welding tilter |
380V;5KW |
0.6MPa;100L/Min |
PCS |
2 |
| 5 |
Double seed chain |
220V;4KW |
0.6MPa;500L/Min |
PCS |
1 |
| 6 |
Bar code printer |
|
|
PCS |
1 |
| 7 |
Electric screw setting tool |
|
|
PCS |
1 |
| 8 |
Material table |
|
|
PCS |
3 |
| 9 |
Transfer truck |
|
|
PCS |
5 |
| |
380V;35KW |
0.6MPa;1200L/Min |
PCS |
1 |
3.1.1 Cell Feeding\Sorting Machine
Technical Parameters:
1. Appearance size: L2.1m x W3.8m x H2.5m.
2. Main power supply: AC220V\50HZ\5KW.
3. Equipment main air source: 0.4-0.8Mpa oil-free and dry.
4. Safety protection: The equipment is installed with leakage, overload safety protection and emergency stop anti-stay device.
5. Battery line: manually put the battery into (loading platform).
6. The automatic sorting machine has the function of detecting data storage (local) and automatically uploading Party A's MES system.
7. Internal resistance detection: range 0-30mΩ, basic accuracy ±o.5%rdg resolution 0.lmΩ.
8. Voltage detection: range 0-5V, basic accuracy ±0.01%rdg, resolution 0.lmV.
9.OK cache channel: 6-bit OK sorting group channel, each channel cache > 50pcs.
10.NG cache channel: 1-bit NG channel, channel cache > 10pcs.
11.Control device: 10-inch touch screen + 23-inch LCD screen + industrial control system + code scanner.
3.1.2 CCD Polarity Test Machine
Technical Parameters:
1. Appearance size: L1.2m x W1.9m x H2.5m.
2. Main power supply: AC220V\50HZ\ 1KW.
3. Main air pressure: 0.4-0.8Mpa oil-free and dry.
4. Visual inspection items: the polarity of the battery cell is reversed.
5. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
6. Maximum detection range of the equipment: > L700mm *W700mm*H120-400mm.
7. Detect camera pixels: Hikvision 20 million pixel prime lens.
8. Light source: customized.
9. Applicable battery range: all cell models within the detection range.
10.The test results are bound to the bar code and stored in the local system (only the product stores the final test results), and then automatically uploaded to Party A's MES system for storage.
3.1.3 Laser Welding Machine
Technical Parameters:
1. Appearance size: L1.25m x W1.9m x H2.5m.
2. Main power supply: AC380V\50HZ\ 5KW.
3. Laser: RyKO \ Chuangxin, 3000W.
4. Main air pressure: 0.4-0.8Mpa oil-free and dry.
5. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
6. Nickel sheet specification: Aluminum ≤ Thickness 2mm, copper ≤ thickness 1mm.
7. Welding stroke: effective welding stroke > L700mm*W700mm*H120-400mm.
8. During the welding process, data such as welding power and welding speed are bound with barcode to generate a table, stored in the local upper computer system, and then automatically uploaded to Party A's MES system for storage.
9. On-line laser welder can quickly position welding points and edit welding parameters.
10. The welding sequence of each welding spot of the online laser welding machine can be edited at will.
11. The online laser welding machine can automatically locate the coordinate position of the welding spot with data to achieve automatic welding.
12.The in-line laser welding machine needs to be equipped with a blowing system and exhaust gas suction filter and its pipeline; The gas source of the blowing system can match the pure nitrogen gas source or the atmospheric gas source.
3.1.4 Welding Tilter
Technical Parameters:
1. Appearance size: L1.2m x W1.8m x H2.5m.
2. Main power supply: AC220V\50HZ\1KW.
3. Main air pressure: 0.4-0.8Mpa oil-free and dry.
4. Safety protection: The equipment is installed with leakage, overload, safety protection and emergency stop anti-stay device.
5. Turn the product stroke: > L700mm*W700mm*H120-400mm.
6. Turnover product weight: 50KG.
7. Automatic turning machine ADAPTS to different models by configuring servo motor to achieve variable pitch, adapt to different height and size of the battery pack.
8. The automatic turning machine can adapt to different clamping tools, and can be quickly replaced according to the model.
9.Automatic turning machine rotation adopts servo rotation mode.
3.1.5 Double Speed Chain
Company Profile
Certifications
Our Advantages
After Sales Service
FAQ
Q1 :How to ensure the quality of your products?
A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.
Q2: What is your delivery time?
A : 30-60Days
Q3 :What if our team knows very little about the PACK line??
A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.
Q4:How to deal with the problem of equipment parts?
A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.
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