Fully Automatic Turnkey Project Prismatic Energy Storage Module Pack Assembly Production Line for 24ppm

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: Bluesea
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Colour: Custom
• Size: Custom According to Customer Factory Area
• Efficiency: 24ppm
• Transport Package: Container
• Specification: Custom size
• Trademark: Bluesea
• Origin: China
• Production Capacity: 15pieces/Months

Product Description

Product Description

1.Whole Line Process

Product Parameters

No.	Technical Specification	Technical Parameter	Remark
1	Overall line dimensions (Length mm* width mm* height mm)	134500*6400*3000	For reference size, see factory layout
2	Appearance color of the whole line	Custom	Perform according to customer requirements
3	Applicable to cell type Thickness * Width * Height (mm)	50.1*160*118.5	Thickness 39 ~ 73mm; Width 145 ~ 180mm; Height 98 ~ 210mm
4	Primary optimum rate	≥99.8%	The first optimum rate of the aluminum bar welding process of the module
5	Equipment noise	≤75db	1m away from the device shell
6	Cell sorting	Internal resistance range 300mΩ	±0.5%rdg.±5dgt. The maximum display is 310.00 mΩ
7		Voltage range 20V	±0.01%rdg.±3dgt. Maximum display ±19.9999V
8	Production efficiency of the whole line	24PPM(prototype cell)	Device side efficiency
9	Equipment transfer rate	≥98%	Final subject to customer site
10	Product qualification rate	≥99.8%	Non-equipment exceptions are not counted
11	Power requirements	220V,50~60Hz/380V,50~60Hz	The total power of the entire line will be provided after the 3D parties confirm it
12	Air source requirement	Compressed air pressure 0.5~0.7MPa	Compressed air φ12; Nitrogen φ12;

 

No.	Item.	Technical Parameter
1	Whole line efficiency Equipment noise	≥24PPM
		≥16PPM
3	yield	≤75dB
4	Utilization rate	Primary pass rate≥99.8%
5	DT Rate/ failure rate	≥98%
6	CMK	≤2%
7	Change requirement	CMK ≥1.67
8	Whole line efficiency	One key change

2.Whole Line Equipment

NO.	Equipment Name	Quantity	Units	Remark
1	Cell feeding	1	PCS
2	Cell scan code	1	PCS
3	OCV/ACR test	1	PCS	Includes NG elimination, feed
4	Cell gluing	1	PCS	Reserve automatic gluing position
5	Gluing test	1	PCS	Reserved station
6	Module stack	1	PCS	Includes end plate & insulation sheet line
7	Manual module strapping	≥2	PCS	Compatible side panel mounting
8	Polarity address&Laser engraving	1	PCS
9	Safety test	1	PCS
10	pole laser welding	1	PCS
11	CCS installation(Manual)	1	PCS
12	Laser welding	1	PCS
13	After welding clean	1	PCS
14	After welding  test	1	PCS
15	Placement of acquisition board	1	PCS	Reserved station
16	Nickel plate welding	1	PCS	Reserved station
17	NTC glue	1	PCS	Reserved station
18	Module EOL test	1	PCS
19	The module is affixed with heating sheet	1	PCS
20	Automatic offline	1	PCS	Compatible mode combination and union
21	Box line	1	PCS
22	Box cleaning & inspection	1	PCS
23	Housing component installation	1	PCS
24	Battery box bar code paste	1	PCS
25	Module into the box	2	PCS
26	Module fixation	2	PCS
27	Harness connection	2	PCS	Includes 1 line side station
28	Wiring harness alignment	2	PCS	Includes 1 line side station
29	Battery box EOL test	2	PCS
30	Battery box DCR test	1	PCS
31	Gasket & top cover mounting	2	PCS
32	Case airtight test	4	PCS
33	Pack down	1	PCS
34	Battery box packing	1	PCS
35	High pressure box production line	2	PCS
36	Module &PACK rework area	1	PCS
37	Production line logistics system	1	PCS	AGV+ Material Terminal station

2.1 Cell feeding
1.Manually push the pallet with the battery cell into the positioning mechanism for positioning, a total of 4 incoming storage positions, to achieve one standby and one use, two place the battery cell positioning foam area, car detection or the battery cell pallet in place, the six-axis robot automatically grasp the battery cell to the charging level of the battery cell, the robot palm with CCD vision system, anti-fall, anti-short circuit, insulation functions.

2.2 Cell Scan code

Cell scan code

2.3 OCV and DCR test
1.Complete the OCV, ACR test and polarity reversal of the battery cell, test the OK cell to transfer to the next station, and the NG cell to the NG station.

2.4 Module stack
1.The stack is automatically stacked by robots. After the pre-stacked battery cells are completed on the pre-stacked platform, the module robot will pick up the stacked modules and place them on the horizontal workbench, and stack them repeatedly until the module cells are stacked.
2.5 Module EOL test
1.According to the test process requirements, complete the EOL test, including the total voltage of the module, the total internal resistance, the total voltage resistance of the positive/negative opposite shell, the total positive/negative opposite shell insulation test.

2.6 Module offline
1.The crane gantry grab module is connected to PACK to process the segment line body and grab the heavy load of 200kg.

Use for

Company Profile

Our Advantages

After Sales Service

 

FAQ

Q1 :How to ensure the quality of your products?
A:We have a professional design and quality team, we have focused on the module PACK line for 9 years. The core members of the industry are from the battery industry.

Q2: What is your delivery time?
A : 30-60Days

Q3 :What if our team knows very little about the PACK line??
A : We will provide you with turnkey service and free training of your employees, and provide 1 year of paternity after delivery of the production line.

Q4:How to deal with the problem of equipment parts?
A : We will prepare a spare part for you before shipment, so that you can react quickly when the equipment needs to be replaced without affecting production.